Client: Florida Oceanographic Coastal Center
Location: Stuart, FL
Project Type: Commercial / Reefs / Marine
Timeline: 3 Days Printing / 2 Day to Install (by Contractor)
The Challenge
Marine wildlife rehabilitation often faces unique physical challenges. We were approached with a specific crisis: rescued sea turtles suffering from “bubble butt syndrome” a condition often caused by boat strikes that leaves air trapped inside their shells. This buoyancy damage makes it impossible for the turtles to stay underwater on their own, preventing them from resting or sleeping safely at the bottom of their habitat. The rehabilitation team needed a physical structure that could help these turtles wedge themselves down to stay submerged, but it had to be safe, accessible, and heavy enough to anchor them against their own buoyancy.
The Solution
Printera utilized the flexibility of 3D concrete printing to engineer a custom solution: a heavy, submerged reef structure featuring a specifically designed archway. Unlike a generic block or pipe, the arch was printed with organic curves and a textured surface, mimicking a natural rock formation. The height and width of the arch were calculated to allow the turtles to easily swim underneath and “lock” themselves in place, using the structure to counter their positive buoyancy without getting stuck.
The Outcome
The results were instantaneous and heartwarming. Within just two hours of installation, the rescued turtles discovered the arch and instinctively knew exactly what to do. They swam down, tucked themselves under the printed ledge, and were finally able to rest at the bottom of the lagoon. This project demonstrates that 3D printing is not just about building walls; it’s about creating compassionate, bespoke engineering solutions that can literally save lives. Restoring dignity and comfort to animals that have been harmed by human activity.
